Fabrication

It's a statement everyone knows—failure is not an option—but no one understands the meaning of it better than businesses within the demanding medical, power generation, aerospace, defense, and Cleantech sectors. Any weld failure in your large-scale, critical components can be costly on many levels. Our Fabrication Department is staffed with skilled, qualified, and experienced professionals who understand the significance of their work. Understanding the characteristics of the alloys they work with, they assemble the various processed parts into a single, solid form that meets the critical requirements of your design.

Our Fabrication Department's staff members are fully trained and qualified per industry codes, standards, and specifications, and adept at joining together a variety of metals. Their attention to detail and years of experience, coupled with our diligent Non Destructive Evaluation (NDE) testing service, all help to ensure the highest-quality welds in your critical, large-scale components.

Fabrication services include:

Welding Technologies

• Flux Cored Arc Welding (FCAW)
• Gas Metal Arc Welding (GMAW-S)-(GMAW-P)
• Gas Tungsten Arc Welding (GTAW)
• Pulse Arc Welding (PAW)
• Shielded Metal Arc Welding (SMAW)
• Submerged Arc Welding (SAW)
• Equipment positioners accommodate up to 50 tons; heavy duty turning and idler rolls
• Welding manipulators

Manufacturing Specifications:

• ASME Code: Sections I, III, VIII, and IX
• AWS D1.1, D1.3, and D1.17
• NAVSEA S9074-AQ-GIB-010/248, T9074-AD-GIB- 010/1688, T9074-AR-GIB-010/278

Materials:

• Carbon and Alloy Steel
• Stainless Steel
• Titanium
• Inconel
• Monel
• Aluminum
• Nickel and Nickel Alloys

Welding Procedures:

• Existing Welding Procedures and Procedure Qualifications for listed materials and a wide range of thicknesses
• WPSs and PQRs developed to customer specifications and requirements

Robotic Work Cell:

• 2-zone work cell for welding and high definition plasma cutting; programmable
• 6-axis robotic arm with 122" reach, equipped with automatic tool changers
• Cutting: piercing to 1.25"; edge start to 2.50"
• Welding: 500 amp, water cooled; 2-axis positioner